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Long-Duration Zinc Battery Energy Storage System Design

Client:

City Utilities of Springfield

Location:

Springfield, MO

Project Type:

Engineering & Design

Market Type:

Energy

Key Takeaways

Full-Spectrum Engineering Across Two Sites

Stanley Consultants is providing electrical, civil and structural engineering design across two project sites, including power conversion, medium-voltage switchgear, drilled pier foundations, stormwater management and SCADA integration.

A Safer, Longer-Lasting Alternative to Lithium-Ion

Leveraging the Eos Z3™ zinc-based battery system, selected specifically for its nonflammable chemistry and 20-year design life, the project provides utility-scale energy storage without the fire risks associated with conventional lithium-ion storage.

Flexible Grid Capabilities That Support Future Growth

Designed with 36 MW/216 MWh of storage capacity, the system supports peak shaving, renewable energy integration, voltage regulation and ancillary services while creating a scalable foundation for future grid modernization investments.

About the Project

Enhancing Grid Reliability with a Zinc-Based Battery Energy Storage System

City Utilities of Springfield is modernizing its grid with a utility-scale battery energy storage system (BESS) engineered to strengthen grid reliability, accelerate renewable energy integration and deliver flexible power management across its service territory. The project addresses growing demand for advanced energy infrastructure capable of frequency regulation, peak shaving and emergency backup power.

Stanley Consultants is providing complete engineering design services for this transformative BESS project, which commenced in July 2025. Our electrical engineering design encompasses power conversion systems enabling bidirectional energy transfer, containerized battery storage with integrated thermal management and fire suppression, medium voltage switchgear and transformers, grid interconnection systems with protective relaying and SCADA interfaces. Civil and structural design includes drilled pier and slab-on-grade foundations, equipment support structures, site grading with stormwater management, access roads, perimeter security fencing and transformer oil containment.

Central to the project is the Eos Z3™ long-duration energy storage platform, selected for its inherently nonflammable aqueous zinc chemistry, 20-year operating life, American manufacturing and ability to provide utility-scale storage without the thermal runaway risks associated with conventional lithium-ion technologies. Spanning two sites at 36 MW / 216 MWh total capacity, the system's nonflammable chemistry reduces fire protection complexity while minimizing auxiliary power requirements and supporting simplified long-term operation. Selected to support a strong community interest in safer, more sustainable energy storage options, the behind-the-meter deployment supports peak shaving and load offsetting with minimal operational risk.

City Utilities of Springfield needed a safe, long-life, utility-scale storage platform capable of supporting evolving grid demands. Stanley Consultants served as engineer of record, providing design expertise for the project, while Eos Energy provided zinc-based battery technology that met the utility’s operational, safety and lifecycle requirements. Together, the project delivers a resilient, future-ready energy storage solution that supports renewable integration, voltage regulation and revenue-generating ancillary services while establishing a foundation for continued energy storage investment and long-term grid modernization.

By The Numbers

  • 2

    Sites Utilizing BESS Deployment

  • 216

    MWh Storage Capacity (36 MW System)

  • 20

    Year Design Life

Solutions

Engineering & Design

Engineering and design services at Stanley Consultants combine our robust technical skills with forward-thinking innovation to deliver the highest-quality results.